Polymer Processing Aid Masterbatches

Polymer Processing Aid Masterbatches

How the process aids controls the process and increase efficiency ?

Polymer Processing Aid Masterbatches also known as PPA reduces the die build-up in most of the processes and eliminates melt fracture in films. So AddKan PPA masterbatches helps in increasing the process ability of plastics like Pipes, Tubes, and Polyethylene films. It also helps in increasing the throughput rates along with improvement quality.
The most common and widely used processing aids are Fluro elastomer based. These additives along with sufficient quantity of Antioxidants allows smoother processing even at higher shear rates. You get to create a microscopically dispersed zone using this material and right within polymer carrier.

The addition of PPA creats a thin layer of film between the metal parts and the molten material . It thus reduces the back pressure inside the extruder. Higher addition level of PPA masterbatch is recommended in the starting of the process which will clear most of the burned particles inside the extruder and stabilize the process. PPA dosage can be then reduced to 0.5-1% levels for smooth processing. Be sure to maintain a smaller addition throughout the entire extrusion run.

AddKan PPA masterbatches allows higher throughputs even at lower temperatures thereby maintaining mechanical properties and surface gloss. Continuous use of PPA masterbatch can give long term benefits like lower wastage, low rejections and also reduces barrel wear.

Salient Features:

• Reduce electricity consumption
• Increase production rates
• Reduce optical defects
• Reduce the die build-up
• Eliminates melt fracture & shark skin

Processes:

  • Blow Moulding
  • Roto Moulding
  • Injection Moulding
  • Blown Film – Mono layer / Multi Layer
  • Extrusion / Co- Extrusion / Lamination
  • Cast Films
  • TQ Films
  • Sheet Extrusion
  • Thermoforming
  • Extrusion Coating / Lamination
  • Mono Filament / Multifilament
  • Raffia
  • Non-Woven
  • Extrusion Cables
  • Extrusion – Pipe & Fittings
  • Reprocess
End Products:

  • Drum
  • Jerry Cans / Bottles
  • Preforms
  • Tanks
  • Electric Housing / Electronic Housing
  • Furniture & Household Goods
  • Luggage
  • Stationary
  • Toys
  • Caps
  • Medical Components
  • Cutlery
  • Films
  • Carry Bags / Shopping Bags / Garbage Bags
  • Agricultural Films / Nets
  • Milk Bags
  • Packaging
  • Breathable Films
  • Paint Pales
  • Cross Laminated Tarpaulins
  • EVA Sheet
  • Wrappers
  • Sun Control Films
  • Non Breathable Films
  • PET Film / Sheet
  • Disposables
  • Tarpaulin / Raffia Lamination
  • BOPP/BOPET Lamination
  • PS/HIPS Sheet
  • Bristles
  • Fishing Nets
  • Jumbo Bags
  • Woven Bags (Cement/Fertilizer/Leno)
  • Wrapping Fabric
  • Diapers
  • PPE (Mask, Suits, Cap etc)
  • Medical usage fabric
  • Optical Fiber Cable
  • HDPE Pipe & Fittings
  • Drip Pipes

We welcome you to please speak to our Marketing representatives for your specific requirements. We will be more than happy to cater to your needs.



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